Saws and Welders and Stands, oh my!

Workshop update! I’ve made a few tooling changes and upgrades šŸ˜€

The biggie is a welder upgrade. The old, tired Harbor Freight 180 amp welder has now been replaced with a Millermatic 211. It’s a massive, “the last MIG welder I’ll ever need” levelĀ upgrade, but with the projects going on in the shop (including a few that will be getting sold), it really was time to get something better and more consistent.

Miller had a rebate going on, so everything sort of lined up for it. I’m still getting used to what it likes & setting it up right, and unlearning a bunch of bad habits, but man this thing is nice. The old HF box didn’t much care how your technique was, it was going to weld the same way (mediocrely) regardless. On this one, small things make big differences and you can really tune everything in.

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Next, I really needed something that could fairly easily & effectively notch heavy angle iron to build some frames for a project or three that I’m working on. An angle grinder will do the job, but it’s slow, hot, messy and not nearly as accurate as I wanted for this. A vertical band saw is the correct answer, but is also way out of the budget. Some poking around lead me to SWAG Offroad, which sells laser-cut and pre-bent kits for converting a portable band saw into a benchtop upright bandsaw, and there are enough glowing reviews out there that it seemed worth it to try. Turns out, they were correct!

I opted for the optional foot pedal as well (so that the machine can have the trigger locked on, but you can easily control its stop and start and keep your hands free), which I highly recommend if you do pick one up.

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I put a good metal-cutting blade in it (though from what I’ve read, that’s not necessary but will last longer), and man, this thing gets the job done. It’s not crazy fast, but it’s accurate, makes clean Ā cuts and doesn’t get the steel scalding hot in the process.

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Finally, I got sick of picking up my miter saw and having to find a place in / around the shop to run it, and of not having a good way to support the stock on it. I pulled together a few scrap bits and bobs and threw together a rolling stand for it that can be moved out of the way / out of the shop for the messy work (since race tires and steel chips don’t really get along). I wanted something that would work as a base for the metal cutting saw, and also serve as storage for assorted grinding & cutting wheels, and my 14″ chop saw that, until now, lived on the floor in a corner.

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Grinding wheel, flap disk, cutoff & wire wheel storage, to get them out from the bottom drawer of my toolbox:

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And with it at that height, it’s not only at a super comfortable height for me, but I can put 1 or 2 of those roller stands nearby and quickly have long stock support. And, as with all of these things, it should make life a lot easier.

That is, generally speaking, the whole point of tools.

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